Clean transfer tech improves flexo OEE by 53%
Asahi Photoproducts, a pioneer in flexographic photopolymer plate evolution, will be showing its full line of flexographic plate solutions for the packaging industry featuring its Clean Transfer Engineering science at Print4All 2022 in Milan, from 29 May to ane June 2018. Asahi will exist located in pavillion xviii, Stand F 35 at the show.
"Print4All is an excellent venue to showcase Asahi's wide range of flexographic plate solutions," states Andrea Belloli, Italian branch manager of Asahi Photoproducts. "We'll be showing our widely pop AWPT water-washable plates, along with our AFPT-Tiptop and AFPT-TSP plates, all of which feature Make clean Transfer Engineering for the infrequent quality and overall equipment efficiency (OEE) that leading converters demand in a highly competitive marketplace. Clean Transfer Engineering, unique to Asahi, is also designed to facilitate the fixed color palette printing process that is increasingly being adopted by converters all beyond Europe. We will too take available our new AFPT-DTH/TH plates designed for use nether tough press weather condition such as under high press force per unit area or with abrasive substrates. Visitors to our stand will besides be able to come across printed application examples and get advice from our experts almost the best plates for their individual needs."
Fixed color palette printing uses a stock-still palette of up to seven inks to virtually eliminate the need for spot color inks. Because it uses a fixed prepare of inks, there is no launder-up required between jobs, and combo jobs are made easier. In addition, there is significantly less waste in the printing process, improving throughput and productivity. Asahi plates with clean transfer applied science deliver consequent ink transfer throughout the run, required to implement this printing process successfully.
Gateway'due south Akers says, "The result was a total product time of 7.2 hours instead of eleven hours in the past and an astonishing 53% comeback in Overall Equipment Efficiency (OEE) over our previous procedure."
AWPT DEF/DEW, a unique plate-making technology that is a beneficial alternative to conventional flexographic plates, features a water washable plate engineering science that eliminates the need for high temperatures or VOC solvents in the plate-making process, delivering precise plate-to-plate registration with reduced odor in the plate-making procedure.
AFPT-TOP, a hard premium digital flexo plate, delivers a broad colour gamut and soft tonal shades fading out to zero. Asahi's AFPT-TOP uses buss touch printing pressure level settings that facilitate constant repeatability of press quality during the production run, longer plate life and fewer cleaning intervals and printing stop downtimes. These plates are compatible with many of the recent high-definition screening technologies such every bit Crystal and others.
AFPT-TSP, a medium-difficult digital flexo plate optimized for a wide range of packaging substrates, from newspaper, folding carton and pre-print corrugated to flexible packaging and foil, is designed to deliver homogeneous ink laydown for both halftone and solid press. Using these plates with AFPT-TOP plates delivers a fine, smooth gradation towards zilch, increasing the range of applications that can be transferred to flexo from other press technologies.
AFPT-Thursday/DTH is a robust, solvent-wash photopolymer plate with a strengthened polymer structure based on Asahi's proprietary polymer technology that does not feature clean transfer technology. It does achieve excellent impress quality in fifty-fifty the toughest flexographic printing environments and with highly annoying substrates. The plate is available for either analog (TH) or digital (DTH) systems.
Voice of the customer
Gateway Packaging, a leading high-end printer and packaging converter and the largest pet nutrient packaging provider in North America, recently restructured its entire platemaking process with Asahi Photoproducts solutions as the cadre element. The company performed extensive testing that led up to the concluding decision. "When running the Asahi make clean transfer plates," explained Tharrin Akers, the company's prepress manager, "we were able to run the press at a 17% higher speed – 500 meters a minute (1,640 anxiety per minute) – and only had to finish for plate cleaning once. And that only required cleaning two plates, consuming twenty minutes. The result was a full production time of 7.2 hours instead of 11 hours in the past and an astonishing 53% improvement in Overall Equipment Efficiency (OEE) over our previous procedure."
Make clean transfer technology – the details
A feature of many of Asahi's flexographic printing plates, clean transfer applied science enables a clean ink transfer and prevents ink accumulating on the plate surfaces and shoulders in screen areas. This leads to fewer cleaning intervals and reduced printing downtime, too as pregnant quality improvements. Precise plate register achieved with Asahi AWPT plates ensures very loftier quality process press with a fixed color palette, minimizing the need to use and manage spot color inks.
Clean transfer engineering science allows kiss-touch printing pressure settings by making use of low plate surface tension, made possible by a specially engineered Asahi polymer chemistry, to inhibit liquid flow. The ink forms a globule, with a big contact bending and high pinning bespeak. This results in a cleaner and more homogeneous ink transfer from plate to substrate, helping flexographic printers encounter the ever-increasing quality demands of their customers.
For more than data well-nigh make clean transfer technology and other flexographic solutions from Asahi Photoproducts, visit world wide web.asahi-photoproducts.com.
Source: https://packagingsouthasia.com/events/clean-transfer-tech-improves-flexo-oee-by-53/
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